Indian Snack Frying Line
Grace Food Processing & Packaging Machinery® offers Indian Namkeen Snack Frying Line, we are a leading manufacturer of Namkeen Manufacturing Equipment from India. From lentil flour, gram flour delicious snack is prepared by preparing the dough and then deep fried to prepared traditional taste of crispy and tasty Indian Namkeen Snack in variety of texture and shapes with our Automatic Namkeen Production line, we designed pre and post product equipment form raw material mixing to preparing the ready namkeen mixture.
Freshly prepared dough is extruded through the various shaped die and then passed through the Fryer. We have perfect product transportation through the fryer, every single piece of product has exactly the same retention time and no possibility to escape from the flow to stay behind and burn. Then seasoning is done and mixing of different products to make namkeen mixture.
Grace Processing & Packaging® manufactures turnkey solutions for Namkeen Snack Processing and Packaging to ensure optimal production throughout the line. Our solutions include all the necessary units from raw material input to packaging. We have perfected the process of converting freshly prepared dough into deep-fried delicious snacks down to the very last detail. Gentle heat transfer to heat up the frying oil in combination with a small fluctuation in temperature ensures an evenly fried end product.
Technical Specifications
Technical Specifications
| Model | GTL-300-BCL | GTL-500-BCL | GTL-1000-BCL | GTL-2000-BCL |
|---|---|---|---|---|
| Output | 300 kg/hr | 500 kg/hr | 1000 kg/hr | 2000 kg/hr |
| Power Required | 30 HP approx. | 45 HP approx. | 55 HP approx. | 65 30 HP approx |
| Floor Space | 1500 Sq. ft. | 2000 Sq. ft. | 4000 Sq. ft. | 6000 Sq. ft. |
| Material of construction | AISS-304 Grade SS | AISS-304 Grade SS | AISS-304 Grade SS | AISS-304 Grade SS |
| Oil Heating Fuel Option | Diesel or Gas | Diesel or Gas | Diesel or Gas | Diesel or Gas |
festures
Single Screw Extruder
Single Screw Extruder
Mixer
Our universal mixer, ribbon mixer, can mix a wider range of powder raw materials. A double action ribbon mixes the raw materials while water is gently added. Cleaning of a ribbon mixer is easy and for accessibility it is recommended have a locally built platform.
Extruder: Twin Screw Extruder models
During extrusion, your solid raw materials are mixed, heated, cooked, shaped – all in one process. Our extruder are configured to the specific characteristics of your raw material formulation and the requirement of your end products. We offers various types and capacities in extrusion, our twin screw extruder gives the capacities of 100-150 kg/hr. We offer controls to run the extrusion process for various shapes. All extruders run variable speed, feed control, full water cooled process.
DRYER: belt dryer
The more sophisticated dryer is the belt dryer: drying by hot air. In a heat exchanger, on top of the dryer, hot air is made with a gas or fuel burner or by electricity. Where applicable, heating is always indirect (no fumes to reach the snacks). Hot air is forced through the bed of snacks and returned to the burner, depending on moisture level a percentage of hot air is re-used. The rest is replaced by fresh air.
Flavouring equipment (slurry and dry dosing)
Snacks need a coating to become attractive, this is done in a coating drum immediately after drying. The coating drum comes in various sizes and has on the inside a self-cleaning profile. To ensure uniform residence time, strips are mounted in the drum. The rotation speed of drum are variable.
Slurry Preparation
Coating is done by slurry: the mix of oil and flavour powder. For this purpose the slurry mixer and spraying attachments.
Buffer silo
A very smart solution to cope with the huge volume flow coming from the extrusion line. It is not recommended to stop (or reduce) the extruder capacity. Most effective and efficient is to leave the equipment running, producing the required snacks and just collect them in a buffer silo, prior to packaging. We use the vertical buffer silo with vibration feeder at the exit. You can also opt for belt bunkers and other types of buffers. It is vital here that the system is closed to limit exposure of snacks to outside air and humidity.
