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Potato Chips Production Line

Grace Processing & Packaging®️ offers Potato chips production line to manufacture potato chips. Chips production plant, Potato processing machinery designed precisely to get high quality potato chips. Fresh From The Farm To Tasty Crispiness we have developed Complete Processing Lines For Potato Chips.

Corn Puff Making Machine
Corn Puff Making Machine
Corn Puff Making Machine
Corn Puff Making Machine

Grace Processing & Packaging® manufactures turnkey potato processing products to ensure optimal production throughout the line. Our solutions include all the necessary units from raw potato input to packaging. We have perfected the process of converting potatoes into deep-fried delicious snacks down to the very last detail. Gentle heat transfer to heat up the frying oil in combination with a small fluctuation in temperature ensures an evenly fried end product.

In addition, our fryers require very low oil content and guarantee the lowest frying oil turnover time, less than three hours for many products. We have perfect product transportation through the fryer, every single piece of product has exactly the same retention time and no possibility to escape from the flow to stay behind and burn.

Grace uses a blancher to reduce the sugar content from the potato slices to prevent quick dark colouring of the slices. Some manufacturers are using a conditioner with chemicals to prevent dark colouring of the slices. We believe a natural product is the desired product by the consumer, therefore avoid any chemicals in our process.

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Technical Specifications

Technical Specifications

Model GTL-100-PCL GTL-200-PCL
Output 100 kg/hr 200 kg/hr
Power Required 25 HP approx. 35 HP approx.
Floor Space 3000 Sq. ft. 4000 Sq. ft.
Water Required 500 liters / hr 1000 liters / hr
Material of construction AISS-304 Grade SS AISS-304 Grade SS
Oil Heating Fuel Option Diesel or Gas Diesel or Gas

festures
Single Screw Extruder

Mixer

Our universal mixer, ribbon mixer, can mix a wider range of powder raw materials. A double action ribbon mixes the raw materials while water is gently added. Cleaning of a ribbon mixer is easy and for accessibility it is recommended have a locally built platform.



Extruder: Twin Screw Extruder models

During extrusion, your solid raw materials are mixed, heated, cooked, shaped – all in one process. Our extruder are configured to the specific characteristics of your raw material formulation and the requirement of your end products. We offers various types and capacities in extrusion, our twin screw extruder gives the capacities of 100-150 kg/hr. We offer controls to run the extrusion process for various shapes. All extruders run variable speed, feed control, full water cooled process.


DRYER: belt dryer

The more sophisticated dryer is the belt dryer: drying by hot air. In a heat exchanger, on top of the dryer, hot air is made with a gas or fuel burner or by electricity. Where applicable, heating is always indirect (no fumes to reach the snacks). Hot air is forced through the bed of snacks and returned to the burner, depending on moisture level a percentage of hot air is re-used. The rest is replaced by fresh air.



Flavouring equipment (slurry and dry dosing)

Snacks need a coating to become attractive, this is done in a coating drum immediately after drying. The coating drum comes in various sizes and has on the inside a self-cleaning profile. To ensure uniform residence time, strips are mounted in the drum. The rotation speed of drum are variable.


Slurry Preparation

Coating is done by slurry: the mix of oil and flavour powder. For this purpose the slurry mixer and spraying attachments.


Buffer silo

A very smart solution to cope with the huge volume flow coming from the extrusion line. It is not recommended to stop (or reduce) the extruder capacity. Most effective and efficient is to leave the equipment running, producing the required snacks and just collect them in a buffer silo, prior to packaging. We use the vertical buffer silo with vibration feeder at the exit. You can also opt for belt bunkers and other types of buffers. It is vital here that the system is closed to limit exposure of snacks to outside air and humidity.

Solutions by Industries

Food Processing Industries we have solution for wide applications for snacks manufacturing equipment. Developing snack food processing machines for Potato chips, Namkeen, Extruded snacks, Corn Puffs, Cheese balls, Tortilla

Potato Chips

Potato Chips

Producing Potato Chips Making Machines which is making world best tasting chips,


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Corn Puffs - Single Screw

Corn Puffs Making Machine, we are providing single screw extrusion machine for corn puffs line,


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Pellets Snacks

Pellets Snacks

Corn puffs made with twin screw food extruders, variety of shapes and texture, have core


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